ZenPlugs Custom Molded Earplugs

ZenPlugs New Improved, Patent Pending Custom Molded Earplugs are revolutionary, giving you custom molded ear plugs from a kit for far less than it costs to have your molded earplugs molded by an audiologist.
  • Individually molded to each ear for supreme comfort
  • Effective at blocking noise and water
  • Non-porous; hygienic and long-lasting
  • Great for water-sports
  • Antibacterial, may reduce the chance of otitis externa ear infection associated with prolonged earplug use
  • Brightly coloured, easy to find if you drop them
  • Can be joined by a cord, or not, the choice is yours
  • Free postage and packing

 'May I say I’m delighted with the ZenPlugs product.  I am extremely impressed with the thoughtful packaging, directions, and amazing attention to detail as regards the kit!

As for the performance, they work marvellously, with no “pressure” or discomfort at all.

Bravo to you and your team.'

Richard Liebowitz, Falmouth UK, via email

Which Ear Plugs?

There are many types of ear plugs available, sometimes making it hard to know which to buy.  There are several things to take into account when choosing the best ear plugs for your purpose; materials, cost, type of use and whether they are connected with a lanyard.  When deciding which ear plugs are right for you it is important to make sure they are suitable for your intended use.

If you are only an infrequent ear plug user then foam or wax ear plugs will probably do.  They are cheaper to buy than molded ear plugs but only last for a few uses so become expensive if you are a regular ear plug user and get through many pairs.  Flanged rubber ear plugs and soft silicon ear plugs are good for use in water and molded ear plugs are more expensive but are more comfortable, more effective, don't fall out and are cheaper in the long run.  Buy a pair connected by a lanyard if you are planning to use them whilst active, particularly somewhere you would lose them if they fell out, such as in the sea.  This is particularly important with the more expensive molded ear plugs.
The following table summarises the differences between seven common types of ear plug.  The characteristics of each ear plug type is explained and elaborated further down the page.
Table 1; Which Ear Plugs?
   Swimming  Sleeping  Hygiene  Comfort  Cost Per Use*
 Foam Ear Plugs  No  Fall out  Poor  Poor  30p
 Wax Ear Plugs  Yes  Good  Poor  Good  20p
 Flanged Rubber Ear Plugs  Yes  No  OK  Poor  8p
 Soft Silicon Ear Plugs  Yes  Good  Poor  Good  26p
 Hard Silicon Ear Plugs  Yes  No  OK  Good  5p
 Audiologist Molded Ear Plugs  Yes  Good  OK  Good  12p
 Thermoplastic Molded Ear Plugs  Yes  Good  Good  Good  2p







*Cost per use calculated as follows, using current prices from product websites.  No tested data available for life of ear plugs so estimates used; foam ear plugs, £1.50 a pair, 5 uses, wax ear plugs, £1 per pair, 5 uses, flanged earplugs, £2.50 per pair, 30 uses, soft silicon, £1.30 per pair, 5 uses, hard silicon, £25 per pair, 500 uses, audiologist molded ear plugs, £60, 500 uses, thermoplastic molded ear plugs, £20, 1000 uses.
Foam Ear Plugs  
Foam earplugs are often made from soft silicon foam or silicon sponge.
- Advantages.  Widely available and relatively cheap, they are effective at blocking sound from the ears.  They can be washed and reused several times and are available connected with a cord or lanyard.
- Disadvantages.  Because they expand they press on the delicate skin lining the ear canal, causing discomfort and pushing themselves out.  This makes foam ear plugs potentially unsuitable for sleeping because they end up protruding from the ear, causing discomfort when lying on the side, and subsequently falling out so the user is exposed to the noise they are trying to block and wake up.  The foam can be abrasive, particularly after a couple of washes.  This can damage the lining of the ear, causing discomfort and allowing bacteria to infect the ear causing swimmers' ear (otitis externa ear infections).  They are unsuitable as swimming ear plugs or for other uses in water due to the fact they are porous and soak up water and do not prevent it entering the ears.  Water-logging the ear canals softens the skin and increases the risk of otitis externa.  Foam earplugs tend to be unhygienic; because they are porous they accumulate wax and dead skin debris and harbour bacteria.  They can be washed and reused but become hard after a few times, reducing their life span.  They are hygienic if they are kept clean and only used a few times.

Wax Ear Plugs  
These are made from paraffin wax combined with cotton or man-made filaments to stop the wax from fragmenting.  They are not available connected by a lanyard.
- Advantages.  Wax ear plugs are comfortable and effective at keeping sound and water from the ears because they mold to the shape of the ear canal.  They are less expensive than molded ear plugs. 
- Disadvantages.  Because they are made of soft wax they do not retain their molded shape and may need remolding each time they are used.  They can be messy as the wax can leave marks on clothing and carpets as well as residue on your hands
and in your ears when you mold them.  The wax quickly accumulates dirt, ear wax, hair and other debris and need to be replaced after a few uses, otherwise they become unhygienic.  They may fragment in the ears, leaving pieces behind in the ear canal.

Flanged Rubber Ear Plugs  
These are made of either silicon or rubber and consist of a handle surrounded by soft rings which form a seal with the ear canal.  They are available for use on aeroplanes to reduce ear pain by slowing the change in air pressure on the ear drum by allowing air to seep slowly through a narrow channel into the ear canal.  Flanged rubber ear plugs are available with a lanyard.
- Advantages.  Flanged rubber ear plugs are effective at keeping water from the ears making them good swimming ear plugs, surfing ear plugs and snorkelling earplugs.  They are washable, making them hygienic and increasing their life span.
- Disadvantages.  The handle protrudes from the ears making them unsuitable for use as ear plugs for sleeping or anti-snoring ear plugs because they dig in when you lie on your side.  After a while the flanges tend to split and come off.  The rigidity of the handle and pressure from the flanges make the ear plugs uncomfortable.

Soft Silicon Ear Plugs
These have the consistency of putty and mold to the ear canal.  They are not available connected on a cord.
- Advantages.  Effectively seal the ears against sound and water.  Comfortable.
- Disadvantages.  Can be messy, staining clothes and carpet if trodden on.  Soft silicon may fragment in the ear canal, particularly if the ear plugs are old.  This type of ear plug tends to accumulate dirt, hair and skin debris.  They can't be washed clean so need to be thrown away at this point.  Often expensive to buy with a high cost per use.

Hard Silicon Ear Plugs
This type of ear plugs are supplied as a two-part putty which is mixed by hand and molded directly in the ear, hardening to form an ear plug.  They can be connected with a cord.
- Advantages.  Hard silicon ear plugs are comfortable as there is no pressure effect in the ear.  They create a good seal and last for years of normal use.  They are non-porous making them hygienic and good for use in the water.  They can be wiped or washed clean and have a lower than average cost-per-use due to the longer life of the ear plugs.
- Disadvantages.  The user only gets one chance to mold the ear plugs; if they don't get it right first time another kit needs to be bought.  The ear plugs tend to protrude from the ears making them unsuitable for sleeping as they are uncomfortable when users lie on their side.  The process is messy, residue is left on the hands and in the ears.  May deteriorate, split or crack after time, especially if not stored properly.

Audiologically Molded Ear Plugs
An audiologist takes a cast of the ear canal which is sent away to a factory where a reverse mold is made which is used to make  silicon earplugs.  It is usually possible for them to be connected with a cord, string or lead.
- Advantages.  These are highly comfortable and effective, great for all uses, as ear plugs for sleeping, ear plugs for snoring and ear plugs for swimmers.  Last for hundreds of uses making the cost per use on the lower side.  Non-porous so are hygienic, they can be washed or wiped clean.
- Disadvantages.  Audiologically molded ear plugs are the most expensive type of ear plugs, costing £60 or more, although the quality of the ear plugs usually reflects this.  The process is time consuming, requiring visiting an audiology clinic, sometimes several times for fittings and refits if they don't fit the first time.

Thermoplastic Molded Ear Plugs
This type of ear plug is made from a kit using a thermoplastic which softens in hot water and is molded directly in the ear.  They can be connected with a cord or lanyard.
- Advantages.  These are molded to the ears so are comfortable and effective at blocking sound and water from the ears.  Non-porous so are suitable for use as ear plugs for swimming and other water-sports, as well as being hygienic.  They contain an antibacterial making them the most hygienic ear plug listed, reducing the risk of swimmers ear, otitis externa and other ear infections.  Unlike hard silicon molded ear plugs this type of molded ear plug can be remolded as many times as you like, so you don't have to get it right first time.  Although there is a high initial cost this type of ear plug lasts for many hundreds of uses and so has the lowest cost per use of all the listed ear plugs.  These are ideal for regular, frequent, prolonged ear plug use.  They do not deteriorate for many years with normal use.  They are hard-wearing and resilient, can be carried in a pocket or bag or even trodden on without damaging them.  The thermoplastic used is biodegradable and hypoallergenic.
- DisadvantagesThermoplastic molded ear plugs have a higher initial cost than many other types of ear plugs, although they have the lowest cost per use of all the ear plugs listed.

There are many ear plug types available and most of them work well for occasional day-to-day use but if you are a regular user or are using them for a specific purpose it is worth doing some research and giving consideration to buying a better pair of ear plugs.  Like most things in life, you get what you pay for.

Toby Bateson

May 2013

Molded Ear Plugs Are Probably The Most Most Comfortable, Most Effective Ear Plugs You Will Wear

Because they are individually molded to your ears, custom molded ear plugs are probably the most comfortable and most effective ear plugs you will ever wear.  Our ear plugs are individually molded from a kit so you can be sure that they fit.  They effectively block sound and water from entering your ear canals, making them great for sleeping, snoring, swimming, snorkelling, diving and any other time you need a good pair of ear plugs.  Ours even contain an antibacterial compound which may help prevent ear infections.  Click the 'Buy Now' button now to buy yours.

Molded Ear Plugs

Molded Ear Plugs